Apparently, clinker planking gets its name from a Scandinavian word, clinking – the sound made when iron nails were being hammered in to fix planks to the hull. We use copper nails now, that don’t ‘clink,’ but the etymology is interesting.

Our task, as we move on to ‘Small Boatbuilding’ is to plank up the hulls of the two Deck Boats, finishing at least one, so we can ‘fit out’ the hull with thwarts, and knees (brackets) etc.

Deck Boats like these were one of the smaller, if not the smallest boats ever commissioned by the Royal Navy. Originally from the northern coast of France, and used as fishing boats, the story goes that they found a role in WW2, transporting spies/commandos, and supplies, to and from ships to the shore. They would have been of carvel construction, but clinker is lighter and in keeping with the traditions at the time.

That switch from carvel to clinker brings some considerable difficulties as the turn of the bilge on these boats does not lend itself to clinker construction – as we are finding out!

We are learning a whole new load of terminology: Jerrolds, browing, broddling sticks …; and the associated techniques, including the use of twisted nails.

Deck Boat 1

Of course (!) before putting on more planks, we had to remove some already in place, trying to get a better fit against the transverse moulds. Then, we could start to add new planks. We are supposed to do a practice plank in pairs, then do a test plank for the IBTC Diploma. However, the main goal is to get one of the boats fully planked for ‘fitting out.’

It seems as if it’s a bit of black magic, getting thin strakes to fit tightly against each other in a complex curved shape. How on earth can this be watertight?

The trick is to make the plank/strake fit like a glove, as if flopped on fluidly against there plank below. To get that fit, we use a spiling batten, which readily adopts the required position and shape, and then transfer the shape to a plank, and cut to size. Basically simple, but rather tricky at first.

Spiling batten in place.

Once the stock plank is cut to size, reduced in thickness to 9mm, a jerrold (type of joint) is planed in, so that at the bow and stern the planks form a smooth line, rather than a stepped profile.

The Jerrold joint.
This shows how the jerrolds work to bring the outer faces of the planks in line at the stem.

The planks are steamed to help get them to fit at the bow.

Steamed for 20 minutes, the plank will be supple enough to fit to the stem.
Clamped in place after steaming – the wooden clamps are called gripes.
After the plank has cooled, it is taken off for the jerrolds to be added, and to do the ‘browing off’ (putting a bevel – brow – on the upper edge of the plank, to make the ‘land’ which the new plank will overlap.
This is James ‘test plank’ and it’s fitting really well. We worked to get this fitted and roved up on Friday. Just one more plank to go – the strake – and we hope to be ready to move on the fitting out by end of Tuesday.
Oh, and the nails. Copper, so they don’t rust; and if you want them to better hold a plank tight to stem or transom, put a twist on the nail. They’ll hold better. but are a real bugger to remove!

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